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Nirani Sugars Limited - MRN Group
Season
Unit
Cane Crushed
14,165.6 MT
Recovery
11.98 %
Sugar Bagging
11,540 Qtls
Capacity Util
93.2 %
SR
S. R. Patil
General Manager Operations
NIRANI SUGARS / MRN GROUP
NIRANI SUGARS LIMITED • MRN GROUP
Milling Tandem Performance & Operating Cost Report — Unit No-2 (Mudhol)
Unit: Unit 2•Date: 2025-12-01•Season: 2025-26•Division: Mill House Division
MILL HOUSE DIVISIONTandem 1 & 2 • Mudhol Plant

Milling Tandem Performance & Costing

Extraction efficiency, bagasse moisture, preparatory index & detailed operating cost / MT cane

Preparatory IndexTarget: 88%+
86.15%-1.85% vs Tgt
Cane shredder & cutter efficiency
Primary ExtractionTarget: 75%
73.96%1st Mill Juice
First mill extraction on total cane
Mill Extraction (ME)
95.28%Target: 95.5%
Reduced ME (Mittal): 95.85% (Tgt: 96%)
Mill House Cost / MTCALCULATED
₹6.22Target: ₹5.50
Contractor, JCB, Lubricants & Spares

Milling Operational & Analytical Parameters

Extracted directly from Weekly Manufacturing Data (Sheet: MILL, Season 2025-26)

Source: weekly 1st dec to 7th dec 2025.xlsx
#Parameter / Operational MetricUOMTarget FixedAchieved (NSL)VarianceStatus
1Days in OperationNos770INPUT
2Cane Crushed for WeekMT150,195.00150,195.000.00CALCULATED
3Day Average Crushing for WeekMT21,456.0021,456.000.00INPUT
4Capacity Utilization%100.00%97.47%-2.53%CALCULATED
5Fibre % Cane%14.0013.59-0.41INPUT
6Average Imbibition % Cane%38.0032.84-5.16INPUT
7Average Imbibition % Fibre%280.00241.60-38.40INPUT
8Imbibition Water Temperature°C75°C80°C+5°CINPUT
9Mixed Juice % Cane%108.00104.78-3.22INPUT
10Average Pol % Bagasse (Unit I / II)%1.801.83 / 1.84+0.04INPUT
11Average Moisture % Bagasse (Unit I / II)%49.0048.46 / 48.76-0.54INPUT
12Last Mill Juice Brix%≤ 2.501.79 / 1.81In SpecINPUT
13Purity Drop Primary to Mixed JuiceUnits< 1.501.45In SpecINPUT
14Dextran in JuicePPM< 200149-51INPUT
15Bagacillo in M.J on Dry Basisg/L< 2.002.50+0.50INPUT
16Mill Power ConsumptionkWh/T15.0013.57-1.43INPUT
17Lubricants & Mill Bearing Greaseg/T3.753.60-0.15INPUT